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The number of passenger vehicles with combined 3-point belt/driver air bag restraint systems is steadily increasing. To investigate the effectiveness of this restraint combination, 48 kph frontal collisions were performed with human cadavers. Each cadaver's thorax was instrumented with a 12-accelerometer array and two chest bands. The results show, that by using a combined standard 3-point belt (6% elongation)/driver air bag, the thoracic injury pattern remained located under the shoulder belt. The same observation was found when belts with 16% elongation were used in combination with the driver air bag. Chest contours derived from the chest bands showed high local compression and deformation of the chest along the shoulder belt path, and suggest the mechanism for the thoracic injuries.

The National Highway Traffic Safety Administration has initiated research to develop performance specifications for dummy-based accelerometers in the crash test environment, and to provide criteria for defining and establishing equivalent performance among accelerometers from different manufacturers. These research efforts are within the general guidelines on transducer equivalency outlined in the current revision of the Society of Automotive Engineers recommended practice, Instrumentation for Impact Test, SAE 211/2 March 1995. Representative data from vehicle crash and component level tests have been analyzed to determine the acceleration levels and frequency content in a realistic dynamic environment for dummy-based accelerometers.

In the United States, air bags will be required in all passenger cars and light trucks under Federal Motor Vehicle Safety Standard (FMVSS) No. 208, Occupant Crash Protection. Even after full implementation of driver and passenger air bags as required by FMVSS No. 208, frontal impacts will still account for up to 8,000 fatalities and 120,000 moderate to critical injuries (i.e., injuries of AIS ≥ 2) [1]. The National Highway Traffic Safety Administration (NHTSA) has an ongoing research program to address these fatalities and injuries and provide a basis for the possible future upgrade of FMVSS No. 208. This effort includes developing supplementary test procedures for the evaluation of occupant injury in higher severity crashes, developing improved injury criteria including criteria for assessing injuries to additional body regions, and evaluating the injuries associated with occupant size [2, 3 and 4].

A study of frontal collisions using the NASS data base showed that there were four times as many arm injuries to belt restrained drivers who had an air bag deploy than for the drivers who were simply belted. By far, the distal forearm/hand was the most commonly injured region. Hard copy review identified two modes of arm injury related to the deploying air bag: 1) The arm is directly contacted by the air bag module and/or flap cover, and 2) The arm is flung away and contacts an interior car surface. Based on the field studies, a mechanical device called the Research Arm Injury Device (RAID) was fabricated to assess the aggressivity of air bags from different manufacturers. Results from static air bag deployment tests with the RAID suggested that the RAID was able to clearly distinguish between the aggressive and non-aggressive air bags. Maximum moments ranging between 100 Nm and 650 Nm, and hand fling velocity ranging between 30 and 120 km/h were measured on the RAID in these tests.

This paper presents an overview of work performed by the National Highway Traffic Safety Administration's (NHTSA) Vehicle Research and Test Center (VRTC) to test, validate, and improve the planned National Advanced Driving Simulator's (NADS) vehicle dynamics simulation. This vehicle dynamics simulation, called NADSdyna, was developed by the University of Iowa's Center for Computer-Aided Design (CCAD) NADSdyna is based upon CCAD's general purpose, real-time, multi-body dynamics software, referred to as the Real-Time Recursive Dynamics (RTRD), supplemented by vehicle dynamics specific submodules VRTC has “beta tested” NADSdyna, making certain that the software both works as computer code and that it correctly models vehicle dynamics. This paper gives an overview of VRTC's beta test work with NADSdyna. The paper explains the methodology used by VRTC to validate NADSdyna.

Parallel and coordinated accident studies were conducted in the United States and in the Federal Republic of Germany to determine the extent, the level, and the comparability of neck injuries in automotive accidents as reported in the National Crash Severity Study (NCSS), and the Association of German Automobile Insurers (HUK-Verband) files. To determine the comparability of the two data sets, three primary evaluation criteria were used: 1) the distribution of overall injuries by AIS level by various occupant parameters, 2) the risk of occupant AIS injury vs. delta V, and 3) the distribution of neck injuries by AIS for restrained vs unrestrained occupants. Frequencies and severities of neck injuries in car accidents were compared in parallel layouts between the two data sets in frontal, side and rear impact modes. In further breakdown the frontal impact file was separated into driver/passenger and male/female categories.

This paper presents an approach for evaluating the effects of brake system component degradation on vehicle braking performance. The approach involves the use of an inertial brake dynamometer, vehicle computer simulation, and vehicle test. The approach, procedures, and results of the study of the effects of worn friction materials, worn discs and drums, and contaminated brakes are presented.

The NHTSA has developed automotive recorders which can measure crash triaxial acceleration/time histories during vehicle collisions. From these acceleration histories (recorded on a magnetic disc), velocity/time histories and velocity change during impact are derived to provide measures of vehicle crash severity. The purpose of developing these recorders is to provide accurate and quantitative relationships of vehicle crash severity with occupant fatalities and serious injuries from real-world accidents. To date, a total of 1200 disc recorders has been produced, approximately 1050 recorders have been installed in fleet vehicles, and 23 accident records have been analyzed. This paper has been prepared to present the progress made in the Disc Recorder Pilot Project as of March 31, 1974. Recorder data from accidents involving vehicles equipped with disc recorders will be discussed and compared with associated reports by accident investigators.

This paper describes the results of a 2 year study into the field accident performances of two basic designs of energy-absorbing steering assemblies. The two basic designs are the axial-collapse type of steering column used in conjunction with a shear capsule and the self-aligning energy-absorbing steering wheel mounted on a nonstroking column. The study identifies major injury causation factors for these two types of steering assemblies. The analysis was performed on 161 accident cases selected for unrestrained drivers in frontal accidents in two vehicle types.

An important new technique in safety engineering for complex systems is the fault tree analysis method. The results of a motor vehicle brake system safety analysis using the fault tree technique are described. The work is directed toward the identification and ranking of brake system failure modes which may be critical as accident causation factors. Safety criticality for each failure mode is defined as the product of probability of occurrence and severity of effect on vehicle control. Failure data for the brake system components are obtained from maintenance and repair records of a large automobile leasing fleet. An effect scale is developed using a method for pooling expert judgements to obtain the relative ranking of various brake faults as to accident causation potential. The fault tree structure is employed to combine probability and effect to obtain the safety criticality value of each fault.

The paper presents a comparison of kinematic responses between the MVMA-2D and the MAC-DAN pedestrian models and pedestrian cadaver kinematics observed in staged car/pedestrian impact tests. The paper also discusses the injuries experienced in the cadaver tests. Seven cadaver specimens in the standing posture were impacted at 25 mph by two different cars: one having a steel bumper and the other having a plastic bumper. The MVMA-2D and MAC-DAN mathematical pedestrian models were employed to simulate pedestrian impacts at 25 mph by a vehicle with a stylized geometry that is similar to the vehicles used in cadaver tests. Comparison of the simulations and the cadaver tests show that both models require further refinement to be able to more accurately simulate the kinematics of the lower legs during impacts with the vehicle bumper.

This paper addresses the protection of occupants in light vehicles. It presents data and techniques for identifying and measuring potential crashworthiness improvements that would mitigate injuries to occupants striking frontal interior components such as the steering wheel, instrument panel and windshield. Both restrained and unrestrained occupants can be injured by frontal interior components in crashes. The focus of this paper is on the unrestrained occupant. However, performance criteria and associated countermeasures will have to be developed considering the differences in the mechanisms of injury to both the restrained and unrestrained occupants. Work on the restrained occupant and the similarities and differences between both conditions remains to be considered. The paper presents information on the magnitude and types of injuries received from frontal interior components and on how the performance of these components and the vehicle structure affect the resultant injuries.

This paper addresses serious, occupant crash injuries from: (a) head impacts with A-pillars, roof headers, and roof side rails, and (b) occupant entrapment and roof intrusion in rollover accidents. It also discusses two less frequent causes of injury: (a) fires in crashes, and (b) occupant ejection through the roof and rear window or rear doors. The paper estimates the relative frequencies of these types of injuries, classified according to the body area injured and the vehicle interior component responsible for the injury. Data for these estimates is from the National Crash Severity Study augmented by the 1979 Fatal Accident Reporting System data. Also, this paper addresses the potential for reducing the severity of these injuries in light motor vehicles, with particular emphasis on AIS 3 and more serious injuries.

This paper presents the methodology and results of an analysis of the available information on motor vehicle safety which could be used to provide a basis for establishing priorities for future Government and private sector efforts directed at enhanced crash protection. The work was stimulated by several factors: (1) 5 years have elapsed since the National Highway Traffic Safety Administration (NHTSA) published a plan for motor vehicle safety research and development, (2) motor vehicles have changed substantially over the past several years, (3) the quantity and quality of accident data and vehicle crash performance information have increased dramatically over the past 5 years, and (4) Government policies and the amount of Government and private sector resources available for future efforts are changing.

A comprehensive review of casualty-reducing effectiveness estimates of child safety seats in actual use, obtained by statistical analyses of highway accident data. Recent analyses of large samples of New York and Maryland accidents show statistically significant injury reductions for child safety seats; so does a new analysis of the National Highway Traffic Safety Administration's accident files. Results from Washington State, Tennessee, New Jersey, and Idaho are also reviewed, as are Nationwide restraint usage and fatality trends. The findings are critically examined for possible data biases. It is concluded that child safety seats definitely reduce deaths and injuries in highway crashes, but that their effectiveness cannot be accurately estimated at this time because of inconsistencies and possible biases in the various studies.

Motor vehicle fatalities are expected to continue their long term upward trend for the remainder of the 1980 decade to an annual rate of approximately 50,000 by 1990. The assumptions upon which this projection is based include a greater number of vehicles and drivers, increased travel and a higher rate of economic growth. Although the absolute number of fatalities is expected to increase, private and public safety efforts will result in a continuing decline in fatality risks per unit of travel.

The Pedestrian Injury Causation Study (PICS) is used to investigate the relations between car weight and pedestrian injuries in frontal accidents. As car curb weight decreased, large changes in overall severity are not observed, although the proportion of head injuries increases. Since contacts of the windshield area are more common in smaller cars, they are studied in detail.

The absence of data on the load deflection and energy absorption characteristics of vehicle interiors has been a factor which limits the accuracy of crash victim simulations. A recent test program conducted for the National Highway Traffic Safety Administration has developed data on the interactions of dashboards and knee panels with chests and knees. This paper summarizes the test results for several vehicles and shows how these results are used in simulating vehicle crash tests. Comparisons between crash tests and computer reconstruction using the 3-Dimensional Crash Victim Simulator (CVS-3D) for a late model car are included. The simulation shows good agreement with test and illustrates the application of available static and dynamic test data to improve occupant simulations.

Since 1960 head impact responses under the action of various forces have been studied analytically. However, the effects of force distribution upon head injury mechanisms have not been studied because measurements of force distribution during head impacts have not been experimentally available. In the past, several methods were tested in order to measure head contact pressure, but the results were not very useful. Since the skull is a composite shell structure, the thin shell theory may be valid for stress analysis. According to the theory, the influence of an external load on a shell element damps out rapidly as the distance between the load and the element increases. Stress concentrations occur in the shell elements directly under the center core area of a localized external load. Therefore, the force on the center core, not the entire force distribution, is critical for the assessment of skull responses.